Food & Beverage

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FOOD & BEVERAGE

Optimised workstations to reduce the waste of motion & transport - improving operator productivity by 25%

View Case Study

Results

+25%

Productivity

98%

£160k

Covid-safe

Saving on floor waste

Using 150 question Covid-19 audit

With COVID-19 measures being the top agenda of many HSE Managers, the well-being of employees and prevention of business disruption is critical.

 

We used our 150 question covid-audit to uncover the current state and gap to potential. Using discrete event simulation and motion tracking tools we were able to identify pinchpoints & "hot-spots" where the risk of transmission was highest.

 

Our further analysis identified and quantified all touch-points.

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Using the gap to potential assessment, we were able to work directly with the teams within a poultry factory to ensure each risk was mitigated. Starting with the areas for greatest scope for improvement, we implemented a one-way system throughout the site, staggered break times, social distancing visual markings, additional cleaning cycles, along with many other things.

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Having identified the locker room as high risk. We re-distributed employees across all lockers to ensure no 'same shift operators' shared the same block of lockers. By installing sensors on both the entrance and exit to the locker, a red and green visual indicator informed operators of the rooms occupancy.

 

By measuring the audit score on a daily basis, over the space of 1 month it went from 31% to 98% (where it was sustained).
 

The work not only gave confidence to all employees that they are working in safe conditions, it drastically reduced the chance of business disruption and ensured our client was inspection-ready to the latest Gov & FSA guidlines.

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Oil & Gas

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Banking

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Automotive

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Manufacturing

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Textiles

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Retail

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Office

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Food & Beverage